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Aluminum Bronze Plates: Properties, Uses, and Comparisons

The Comprehensive Guide to Aluminum Bronze Plates

C61400 Aluminum Bronze Sheets & Plates - Atlas Bronze

Aluminum bronze plates are a vital component across various industries due to their unique properties, including high strength, corrosion resistance, and excellent machinability. This guide aims to provide an in-depth understanding of aluminum bronze plates, focusing on the C61400 and C95400 alloys, their applications, and comparisons with competitors like Atlas Bronze, Hillman Brass, and others.

Type of Aluminum Bronze Composition Key Properties Typical Applications
C61400 Aluminum Bronze Copper, Aluminum, Iron, Nickel High strength, corrosion resistance, good ductility Marine hardware, piping systems, fasteners
C95400 Aluminum Bronze Copper, Aluminum, Iron, Nickel, Manganese Toughness, wear resistance, low friction Industrial machinery, bearings, valve components

Understanding Aluminum Bronze Alloys

Aluminum bronze alloys are primarily composed of copper and aluminum, along with small amounts of other elements such as iron, nickel, and manganese. These alloys are recognized for their exceptional mechanical properties and resistance to corrosion, making them suitable for various demanding environments.

C61400 Aluminum Bronze Sheet & Plate Supplier - Hillman Brass

Types of Aluminum Bronze

  1. C61400 Aluminum Bronze: This alloy is known for its excellent ductility and is often used in applications requiring corrosion resistance. It is typically employed in marine environments and piping systems.

  2. C95400 Aluminum Bronze: This alloy’s high toughness and wear resistance make it ideal for heavy-duty industrial applications, such as bearings and valve components.

Applications of Aluminum Bronze Plates

Aluminum bronze plates are versatile materials used in numerous industries, including marine, industrial, and construction. The following sections detail the specific applications of C61400 and C95400 aluminum bronze plates.

Bronze Wear Plate Materials | Bronze Metal Plates & More

Marine Applications

Aluminum bronze plates are extensively used in marine hardware due to their corrosion-resistant properties. The C61400 alloy is often utilized for:

  • Fasteners: Ensuring reliability in harsh marine environments.
  • Protective Sheathing: Shielding other materials from saltwater corrosion.
  • Pressure Vessels: Constructing durable and reliable marine equipment.

Industrial Applications

In industrial settings, aluminum bronze plates serve multiple functions:

  • Piping Systems: The corrosion resistance of C61400 makes it suitable for seawater piping and condenser tube systems.
  • Machine Parts: Components like gears and bushings benefit from the strength and wear resistance of C95400.

Construction Applications

The construction industry utilizes aluminum bronze plates for their mechanical properties, particularly in:

  • Structural Components: Providing support in demanding environments.
  • Corrosion-Resistant Vessels: Ensuring longevity in applications exposed to harsh conditions.

Comparing Technical Features of Aluminum Bronze Plates

Feature C61400 Aluminum Bronze C95400 Aluminum Bronze
Composition Cu, Al, Fe, Ni Cu, Al, Fe, Ni, Mn
Tensile Strength (ksi) 70-90 90-100
Corrosion Resistance Excellent Good
Ductility High Moderate
Weldability Easy Moderate
Typical Uses Marine, Piping Industrial, Bearings

Machining and Fabrication

Aluminum bronze plates are known for their excellent machinability. The continuous casting method used in manufacturing these plates results in a fine grain structure, which enhances their durability and performance during machining. Companies like Atlas Bronze and National Bronze offer custom cutting services to meet specific dimensional requirements, ensuring that clients receive materials tailored to their needs.

Advantages of Using Aluminum Bronze Plates

The benefits of using aluminum bronze plates extend beyond their mechanical properties. Some advantages include:

  1. Corrosion Resistance: Ideal for applications in humid or marine environments.
  2. Wear Resistance: Reduces maintenance costs in industrial applications.
  3. Ease of Fabrication: Allows for straightforward machining and welding.

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Conclusion

Aluminum bronze plates, particularly the C61400 and C95400 alloys, are essential materials in various industries due to their unique properties. Their excellent strength, corrosion resistance, and versatility make them suitable for a wide range of applications. Companies like Atlas Bronze, Hillman Brass, and others provide a variety of options to meet the specific needs of their customers.

FAQ

What is aluminum bronze?
Aluminum bronze is a copper alloy that includes aluminum and other elements. It is known for its high strength, corrosion resistance, and excellent machinability, making it suitable for various applications.

What are the main types of aluminum bronze?
The main types are C61400 and C95400 aluminum bronze, each with unique properties that cater to different applications.

What industries use aluminum bronze plates?
Common industries include marine, industrial, and construction, where strength and corrosion resistance are critical.

What are the typical applications of C61400 aluminum bronze?
C61400 is often used in marine hardware, piping systems, and fasteners due to its excellent ductility and corrosion resistance.

What are the key features of C95400 aluminum bronze?
C95400 is known for its toughness, wear resistance, and low friction, making it ideal for industrial machinery and bearings.

How do aluminum bronze alloys resist corrosion?
The alloying elements in aluminum bronze, particularly aluminum, provide a protective layer that inhibits corrosion, especially in marine environments.

Can aluminum bronze be welded?
Yes, aluminum bronze can be welded, particularly C61400, which offers ease of welding without requiring pre-heating or post-heating.

What is the machinability of aluminum bronze plates?
Aluminum bronze plates are highly machinable, allowing for detailed fabrication and custom cuts based on specific requirements.

Where can I purchase aluminum bronze plates?
Aluminum bronze plates can be purchased from various suppliers, including Atlas Bronze, Hillman Brass, and National Bronze.

What are the mechanical properties of aluminum bronze?
Aluminum bronze exhibits high tensile strength, good ductility, and excellent wear resistance, making it suitable for demanding applications.

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