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USPS Large Box Shipping Rates: Compare Costs & Save

Ever stared at a large package and wondered just how much it’ll cost to ship with USPS? Whether you’re sending gifts, running a small business, or simply organizing a big move, understanding large box shipping rates can save you money and avoid surprises at the post office.

This article breaks down how USPS calculates shipping costs for large boxes and what factors influence the price. You’ll also get helpful tips to find the best shipping options for your needs.

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Understanding USPS Large Box Shipping Rates

Shipping large boxes through the United States Postal Service (USPS) can sometimes feel overwhelming. With multiple services, fluctuating rates, and various box options available, knowing how much it will cost—and the best way to save—is important for both occasional shippers and small business owners alike. Here, you’ll get a clear picture of USPS large box shipping rates, how they work, and the smartest ways to keep your costs as low as possible.



Postage Rates & Prices | USPS - usps large box shipping rates

What Are USPS Large Box Shipping Rates?

USPS shipping rates for large boxes depend on several key factors:

  • Service Type: Priority Mail, Priority Mail Flat Rate, Retail Ground, and other options come with different pricing structures.
  • Box Size and Shape: Larger boxes will, naturally, often cost more—except in the case of flat rate boxes.
  • Weight: The heavier your box, the more you’ll pay—unless you use a flat rate box.
  • Distance (Zones): The farther your package needs to travel, the higher the rate (again, except for flat rate options).

One of the most popular options is the Priority Mail Flat Rate Large Box. With this, you pay a fixed price, no matter the weight (up to 70 lbs) or distance in the US.


Details: How USPS Large Box Shipping Rates Work


U.S. Postal Service Recommends New Shipping Services Prices for 2025 - usps large box shipping rates

1. Service Types for Large Box Shipping

Priority Mail

  • Delivers packages in 1-3 business days.
  • Rates are based on weight and distance (shipping zone).
  • Includes free tracking and up to $100 insurance.


Parcel Size, Weight & Fee Standards - USPS - usps large box shipping rates

Priority Mail Flat Rate

  • Special boxes provided for free.
  • One price for shipping anywhere in the US, up to 70 lbs per box size.
  • Large Flat Rate Box is one of the biggest options for a fixed price.

USPS Retail Ground

  • Budget-friendly option for oversized or less urgent parcels.
  • Rates based on weight, size, and distance.
  • Longer delivery times than Priority Mail (2-8 business days).

USPS Regional Rate Boxes

  • Designed for shipments traveling short distances.
  • Pricing depends on shipping zone and box size.

2. Priority Mail Large Flat Rate Box: The Star Player

If your item fits into a USPS Large Flat Rate Box and weighs less than 70 lbs, you get a great deal:
Large Flat Rate Box (Approximate Dimensions):
– Outside: 12-1/4” x 12-1/4” x 6” or
– 23-11/16” x 11-¾” x 3” (board game box style)
Flat Rate (As of early 2024): Typically around $22–$25 for standard customers. (Rates can change—check the latest tables before shipping.)

Tip: The flat rate is the same regardless of the box’s weight (up to 70 lbs) or its destination in the US.

3. Non-Flat Rate Large Boxes: Pricing Factors

If you use your own large box and don’t opt for flat rate, the price is determined by:

  • Weight: More weight = higher cost.
  • Distance: The farther the package travels, the more you pay. USPS divides the US into shipping zones.
  • Size: Larger, lightweight boxes may be subject to “dimensional weight” pricing, which means you might pay for the space it takes up, not just its physical weight.
  • Oversize Fees: Extremely large boxes may incur additional costs beyond standard postage.

Step-by-Step: How to Ship a Large Box with USPS

  1. Choose Your Box
  2. Use a free Priority Mail Flat Rate Large Box or use your own box for regular Priority Mail or Retail Ground.
  3. Weigh and Measure
  4. Weigh your box and measure its dimensions (length, width, height).
  5. Check Service Options
  6. Compare Priority Mail (by weight/distance) with Priority Mail Flat Rate (by box size only).
  7. Calculate the Cost
  8. Use the USPS online calculator or visit your local post office.
  9. Label and Pack Securely
  10. Affix a clear, legible shipping label.
  11. Properly pack and seal your box to prevent damage.
  12. Pay and Ship
  13. Pay for postage online or at the post office.
  14. Drop off your package or schedule a pickup.

Benefits of Using USPS Large Flat Rate Boxes

  • Easy Pricing: One set price means no surprises.
  • Generous Weight Limit: Ship heavy items (up to 70 lbs) without paying extra.
  • Free Packaging: Pick up Large Flat Rate Boxes at your post office or order online at no charge.
  • Speed: Delivery in 1-3 business days for most locations.
  • Tracking and Insurance: Standard tracking and up to $100 insurance included at no extra cost.

Key Challenges and Considerations

  • Not Always the Cheapest: For light packages or nearby shipments, shipping by weight may cost less than the flat rate.
  • Box Size Limitations: Your item must fit inside the provided Large Flat Rate Box, with the flaps securely closed.
  • Dimensional Weight Pricing: Oversized boxes not using the flat rate may cost more due to size, not just weight.
  • International Shipping: Flat rate prices apply domestically—international flat rate boxes have different pricing and restrictions.

Cost-Saving Tips for Large Box Shipping

  • Compare Flat Rate vs. By Weight: Don’t just assume the flat rate is best. For lighter packages or short distances, check the price by weight and zone.
  • Reduce Box Size: Shipping a smaller box, if possible, can lower costs, especially with “dimensional weight” pricing.
  • Use Free Shipping Supplies: Save money by using USPS’s free flat rate boxes and packing materials.
  • Print Labels Online: Online postage often comes with discounts over retail (in-person) prices.
  • Group Shipments: If sending multiple items, combine into a single large box (up to 70 lbs) to maximize your flat rate box value.
  • Check for Updated Rates: Rates can change yearly—always double-check before shipping, especially during holiday seasons.

Best Practices and Practical Advice

  • Always Measure and Weigh: For non-flat rate shipments, get precise measurements and weight for an accurate rate.
  • Pack Smart: Use bubble wrap or packing peanuts to prevent shifting, which could damage contents.
  • Address Clearly: Ensure the address is correct and visible to avoid delays or returns.
  • Use Online Tools: USPS’s online postage calculators and shipping label platforms are quick, easy, and can save you money.

Summary

USPS large box shipping rates can be a great deal, especially with Priority Mail Large Flat Rate Boxes, which let you send heavy packages for a single price, regardless of weight or distance (inside the US). For other large shipments, rates depend on size, weight, and distance. Weigh and compare your options, use free supplies, and take advantage of online discounts to keep shipping efficient and affordable.


Frequently Asked Questions (FAQs)

1. How much does it cost to ship a large box with USPS?
The cost varies by shipping method. With a Priority Mail Large Flat Rate Box, you’ll generally pay between $22 and $25, regardless of weight or destination (within the US, up to 70 lbs). For standard Priority Mail or Retail Ground services, prices depend on box size, weight, and distance.

2. What is the size limit for USPS large flat rate boxes?
Large Flat Rate Boxes are about 12-1/4” x 12-1/4” x 6”, or, for the board game version, approximately 23-11/16” x 11-¾” x 3”. The box must be able to close properly and contain your item securely.

3. Is flat rate shipping always cheaper for large boxes?
Not always. Flat rate is best for sending heavy items or packages going long distances. For lighter, local shipments, Priority Mail by weight and distance can sometimes cost less.

4. Can I use my own box for USPS large shipments?
Yes, you can use your own box for standard Priority Mail or USPS Retail Ground. Make sure the box is sturdy and properly measured. Be aware that large, lightweight boxes can be charged using “dimensional weight” pricing.

5. Are there ways to save on USPS large box shipping?
Yes! Compare flat rate with regular rates, use free USPS packaging, print labels online for possible discounts, and pack efficiently to avoid oversized pricing. Review prices annually, as USPS updates rates regularly.


Shipping large boxes doesn’t have to be confusing or expensive. By understanding USPS’s options, you’ll make the best choice for your shipping needs—every time.

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