Ever felt overwhelmed trying to choose the right wire harness manufacturer? You’re not alone—finding a reliable supplier can feel like searching for a needle in a haystack. After all, the quality of your harness impacts everything from safety to performance. Imagine the peace of mind that comes with partnering with a top-tier factory: fewer delays, higher consistency, and products built to last. Curious which companies truly stand out?
Read on to discover the industry’s best—and make your next project a success!
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Wire Harness Manufacturers | Cable Harness Manufacturers
Product Details:
Precision Cable Assemblies (PCA) manufactures wire harnesses, battery cables, and custom molded cable assemblies with a focus on OEM applications. Offerings include design, prototyping, manufacturing, program management, CAD modeling, logistics, inventory management, and highly integrated processes such as in-house injection molding and over-molding.
Technical Parameters:
– Wire harnesses range from single circuit to over 300 circuit complexity
– In-house injection molding and over-molding capabilities
– 2D manufacturing prints and 3D CAD models available
– Vendor Managed Inventory, Kanban, and EDI inventory systems
Application Scenarios:
– Construction equipment manufacturing
– Consumer and professional appliances
– Agricultural equipment and golf carts
– Power generators, small engines, utility vehicles, powersports, RVs, trailers,
Pros:
– Custom design and development support, including onsite and virtual
– Rapid prototyping and condensed time to delivery for prototypes
– Integrated manufacturing, including boot, terminal connector, and single wire
– Ability to leverage overseas manufacturing with small minimum order quantities
Cons:
– Specific technical specifications (e.g., wire gauges, voltage ratings) not
– Potential communication/coordination complexity for clients due to full program
Wire Harness & Cable & Electromechanical Assembly Manufacturer | ICA …
Product Details:
ICA Holdings manufactures specialty wire harnesses, cable assemblies, and electromechanical assemblies, offering custom, high-mix, low- or high-volume solutions for diverse industry needs. They operate from a network of six strategic manufacturing facilities across the U.S. and Mexico, providing customers with tailored engineering, manufacturing, and supply chain services.
Technical Parameters:
– Manufactures all types of wire harnesses, cable assemblies, and electromechanica
– Over 350,000 square feet of state-of-the-art manufacturing facilities.
– Supports both high-mix and low-/high-volume production requirements.
– Backed by a team of 1200 experts in manufacturing, engineering, quality,
Application Scenarios:
– Integration of specialty wire harnesses and cable assemblies in industrial
– Electromechanical assembly support for aerospace, defense, and automotive
– Custom cable solutions for customers in over 30 end markets.
– Addressing rapid schedule changes and inventory discrepancies in customer
Pros:
– Custom manufacturing capabilities with a focus on quality and engineering
– Nationwide North American coverage via six strategically located facilities.
– Ability to handle urgent requests, schedule changes, and inventory issues with
– Competitive pricing coupled with high-quality components.
Cons:
– Lack of detailed product technical specifications (such as materials,
– No explicit mention of lead times or minimum order quantities.
– Does not specify the particular technologies or proprietary processes used in
13 Best US Wire Harness Manufacturers in 2025 – Cloom
Product Details:
Custom wire harnesses and cable assemblies, including engine harnesses, dashboard/cabin harnesses, battery wiring harnesses, body and lighting harnesses, and HVAC wiring harnesses. Services include custom wire harness design, rapid prototyping, electrical testing, and quick turnaround.
Technical Parameters:
– Certified to ISO 9001, IATF 16949, and IPC/WHMA-A-620 standards
– UL, RoHS compliant products
– Manufacturing utilizes semi- and fully automatic machines
– Ability to produce over-molded, waterproof, high-voltage, and OEM wire harnesses
Application Scenarios:
– Automotive industry (engine, body, lighting, HVAC harnesses)
– Aerospace industry
– Medical device wiring
– Telecommunications and industrial sectors
Pros:
– Custom design and rapid prototyping services
– Quick turnaround times and scalable production
– Multiple relevant certifications for international standards
– Experienced engineering team and advanced manufacturing technologies
Cons:
– Headquarters located in China (may impact US-based project coordination for
15 Wire Harness Manufacturers in 2025 – Metoree
Product Details:
Metoree provides a comprehensive directory of wire harness manufacturers and suppliers, as well as a broad range of industrial and electronic component categories, including sensors, motors, pumps, relays, connectors, cables, switches, and more.
Application Scenarios:
– Industrial automation systems
– Electronic and electrical assembly
– OEM manufacturing
– Machine and equipment wiring
Pros:
– Extensive directory covering a wide range of component categories
– Allow users to search and compare suppliers in various fields
– Facilitates finding specialized manufacturers for specific requirements
Cons:
– Lack of detailed technical specifications for individual products on the main
– Product information is aggregated and not specific to a single manufacturer or
Custom Wire Harness Manufacturer | Wiring Harnesses – Omega Leads
Product Details:
Omega Leads manufactures custom wire harnesses and wire harness assemblies built to customer specifications, offering complete turnkey solutions with value-added services such as wire marking and wire cutting. Products are manufactured in the USA using high-quality materials and are suitable for a wide range of industries.
Technical Parameters:
– Unlimited selection of wire, gauge, insulation style, and color
– Any number of wires and breakouts (located anywhere on the assembly)
– Compatibility with major connector/terminal brands (Molex, Furukawa, Sumitomo,
– Built to IPC/WHMA-A-620 standards and ISO compliant; every assembly
Application Scenarios:
– Aerospace wire harnesses
– Automotive wire harnesses
– Medical device cable and wire harness assemblies
– Solar panel wiring, lighting applications, military equipment, and electronics
Pros:
– Over 55 years of experience in custom wire harness manufacturing
– Manufacturing in the USA with strict quality control and testing
– Support for fully custom designs and quick prototyping
– Consistent project communication and support from application engineers
Cons:
– No explicit mention of minimum order quantity, lead times, or pricing structure
– Potential complexity for customers lacking detailed design documents or BOMs
Custom Wire Harness | Custom Wire Harness Manufacturers – Meridian Cable
Product Details:
Meridian Cable offers custom wire harness assembly and a wide range of custom cable assembly solutions, including flat ribbon cables, coil cords, control cables, molded components, SMA and RF cable assemblies, shielded and coaxial cables, Molex cables, and electrical cable assemblies. They provide prototyping, design engineering services, production capabilities, and various industry compliance certifications.
Technical Parameters:
– Custom-built wire harness assemblies
– Variety of cable types: flat ribbon, coil, SMA, RF, shielded, coaxial, Molex,
– Manufacturing capabilities include prototyping, full-scale design, and
– Compliance with RoHS and REACH standards
Application Scenarios:
– Industrial controls and automation
– Medical equipment/data connections
– Telecommunications infrastructure
– Military and defense applications
Pros:
– Custom design and engineering tailored to client needs
– Supports a wide variety of cable types and connector options
– Complies with industry certification standards (RoHS, REACH)
– Prototyping and quick-turn manufacturing available
Cons:
– Requires engaging for custom design, may not offer standard off-the-shelf
– Lead times and pricing may vary due to customization
Elite Harness | Premier Electrical Wire Harnesses & Custom Cables
Product Details:
Elite Harness manufactures custom electrical wire harnesses and cables, tailored to customer specifications and built for precision, quality, and reliability. Their full-service offering includes engineering, prototyping, and rigorous quality assurance for varied industry requirements.
Technical Parameters:
– Engineered from customer samples, drawings, and bills of materials
– Full-size prints and drawing development for manufacturing
– Testing includes part verification, pull testing, weld inspection, braid and
– ISO 9001:2015 and AS9100 certified processes
Application Scenarios:
– Aerospace and defense systems
– Heavy industry and transportation machinery
– Agricultural equipment
– High-voltage and solar power installations
Pros:
– 150+ years of combined manufacturing experience ensuring expertise
– Rigorous in-house quality assurance at every production level
– Advanced equipment for efficiency, precision, and cost-effectiveness
– Dedicated engineering and R&D capabilities enable full customization and robust
Cons:
– No specific mention of standard product lead times or minimum order quantities
– Technical specifications for the range of harnesses/cables (e.g., supported
Custom Wire Harness Manufacturer, Electronic Wiring Harnesses | Galaxy
Product Details:
Galaxy offers custom wire harness manufacturing services, producing electronic wire harnesses and related cable assemblies tailored to client specifications. They provide a wide variety of wire, cable, and insulation/jacket material options, including both standard and custom products for industrial, commercial, and military applications.
Technical Parameters:
– Wide range of insulation and jacket materials including CPE, EPDM, ETFE, FEP,
– Capability to manufacture custom wire, cable, and harness assemblies
– Production of both standard wire/cable (such as Mil-Spec and UL/CSA approved)
– Wire and cable assemblies can include shielding, conductor options, and
Application Scenarios:
– Industrial automation and power systems
– Military and defense applications (Mil-Spec products)
– Control, instrumentation, and communications equipment
– Extreme environments requiring abrasion resistance, high flex, high temperature
Pros:
– Comprehensive customization options for wire harnesses and cable assemblies
– Wide selection of materials and specifications to meet diverse requirements
– Ability to meet stringent industrial and military standards (Mil-Spec, UL/CSA,
– Support for demanding applications such as extreme environments and high
Cons:
– Customization may result in longer lead times or higher costs compared to
– Overly broad product range may make selection or specification more complex for
High/Low Volume Custom Cable Wire Harness & Assembly Manufacturing
Product Details:
DC Electronics specializes in the design and manufacturing of custom cable assemblies and wire harnesses for various industries, offering build-to-print and build-to-spec solutions to meet client requirements. They also provide related services including overmolding, panel assembly, and design engineering support.
Technical Parameters:
– Custom cable assemblies capable of supporting complex, multi-conductor
– Wire harnesses produced to specific lengths, colors, and connector types
– Options for overmolding, strain reliefs, and specialized labeling
– Compliance with industry standards (e.g., UL, RoHS as mentioned on their
Application Scenarios:
– Medical equipment wiring and cable systems
– Industrial automation systems and robotics
– Automotive and transportation electrical systems
– Military and aerospace equipment
Pros:
– Custom engineering and design support tailored to client needs
– Ability to handle complex or high-mix, low-volume projects
– Quick turnaround and flexible manufacturing processes
– Emphasis on quality control with testing and compliance certifications
Cons:
– Primarily focused on custom builds, which may result in longer lead times for
– Limited standard off-the-shelf product offerings
Genco Industries, Inc. | Cable Assembly Manufacturer | Wire Harness …
Product Details:
Genco Industries manufactures custom wire harnesses, cable assemblies, box builds, electromechanical assemblies, and processed wire for OEMs, handling both simple and complex, standard or custom applications.
Technical Parameters:
– Custom design and manufacturing capability for wire harnesses and assemblies
– Support for both simple and complex product requirements
– Lean manufacturing environment and in-house engineering support
– Automated equipment for production efficiency
Application Scenarios:
– OEMs requiring custom electrical interconnect solutions
– Products in design and development stages needing prototyping or production
– Industries with both simple and complex electromechanical assembly needs
Pros:
– Extensive experience since 1975 with a broad OEM client base
– Skilled labor force and in-house engineering provide flexibility and expertise
– Fast communication and quick response times
– Lean manufacturing and automation increase efficiency and reduce waste
Cons:
– No specific technical certifications or compliance standards mentioned
– Limited information on specific industries served or detailed capabilities
Comparison Table
Company | Product Details | Pros | Cons | Website |
---|---|---|---|---|
Wire Harness Manufacturers | Cable Harness Manufacturers | Precision Cable Assemblies (PCA) manufactures wire harnesses, battery cables, | Custom design and development support, including onsite and virtual | Specific technical specifications (e.g., wire gauges, voltage ratings) not |
Wire Harness & Cable & Electromechanical Assembly Manufacturer | ICA … | ICA Holdings manufactures specialty wire harnesses, cable assemblies, and | Custom manufacturing capabilities with a focus on quality and engineering | Lack of detailed product technical specifications (such as materials, |
13 Best US Wire Harness Manufacturers in 2025 – Cloom | Custom wire harnesses and cable assemblies, including engine harnesses, | Custom design and rapid prototyping services Quick turnaround times and | Headquarters located in China (may impact US-based project coordination for | www.wiringo.com |
15 Wire Harness Manufacturers in 2025 – Metoree | Metoree provides a comprehensive directory of wire harness manufacturers and | Extensive directory covering a wide range of component categories Allow users | Lack of detailed technical specifications for individual products on the main | us.metoree.com |
Custom Wire Harness Manufacturer | Wiring Harnesses – Omega Leads | Omega Leads manufactures custom wire harnesses and wire harness assemblies | Over 55 years of experience in custom wire harness manufacturing Manufacturing | No explicit mention of minimum order quantity, lead times, or pricing |
Custom Wire Harness | Custom Wire Harness Manufacturers – Meridian Cable | Meridian Cable offers custom wire harness assembly and a wide range of custom | Custom design and engineering tailored to client needs Supports a wide variety | Requires engaging for custom design, may not offer standard off-the-shelf |
Elite Harness | Premier Electrical Wire Harnesses & Custom Cables | Elite Harness manufactures custom electrical wire harnesses and cables, | 150+ years of combined manufacturing experience ensuring expertise Rigorous | No specific mention of standard product lead times or minimum order |
Custom Wire Harness Manufacturer, Electronic Wiring Harnesses | Galaxy | Galaxy offers custom wire harness manufacturing services, producing electronic | Comprehensive customization options for wire harnesses and cable assemblies Wide | Customization may result in longer lead times or higher costs compared to |
High/Low Volume Custom Cable Wire Harness & Assembly Manufacturing | DC Electronics specializes in the design and manufacturing of custom cable | Custom engineering and design support tailored to client needs Ability to | Primarily focused on custom builds, which may result in longer lead times for | www.dcelectronics.com |
Genco Industries, Inc. | Cable Assembly Manufacturer | Wire Harness … | Genco Industries manufactures custom wire harnesses, cable assemblies, box | Extensive experience since 1975 with a broad OEM client base Skilled labor |
Frequently Asked Questions (FAQs)
What should I consider when evaluating a wire harness manufacturer?
Focus on their experience, certifications (like ISO/TS), manufacturing capabilities, quality control processes, and ability to produce according to your specifications. Checking reviews or references from other clients can also give insights into their reliability and service.
How do I determine if a factory can handle my customization needs?
Ask about their engineering support, design capabilities, and if they can provide samples or prototypes. A good manufacturer should be able to work with your drawings or requirements and offer suggestions for improvement or cost savings.
Are minimum order quantities (MOQs) always required?
MOQs vary by factory and product complexity. Some companies can accommodate small batches, especially for prototypes, while others require larger orders for cost-effectiveness. It’s best to discuss your needs upfront to find a supplier that matches your volume requirements.
How can I verify the quality of a wire harness supplier’s products?
Request details on their quality assurance processes, certifications (like UL or IPC/WHMA-A-620), and ask for product samples. You can also arrange for third-party inspections or audits, especially for large or ongoing orders.
What support should I expect after placing an order with a manufacturer?
A reliable supplier should offer regular updates, clear communication, and after-sales support for any issues. They may also assist with troubleshooting, replacement parts, and reorders. Make sure you discuss post-sales service and warranty terms before committing.